By Deja Wong | 05 July 2023 | 0 Comments
Specific Operations for Yoga Apparel Production
Detailed explanation of the cutting process of yoga suit
Early soft work
The first step of the operation is not to start with material selection or cutting. After receiving the original sample of the yoga suit or making a blueprint, a detailed plan needs to be developed. Firstly, the sample and the precautions in the order operation need to be analyzed, the size confirmed, and the use of main and auxiliary materials for each color sorted out
Firstly, there is a specification table, which can be divided into sample specification tables, batch sample specification tables, and pre production specification tables. The style sample is mainly used by designers to evaluate the style effect and calculate the material used in production. Generally, similar fabrics are used for sampling, and auxiliary materials are allowed to be used instead. For production factories, this specification sheet is only for quotation purposes in order to obtain a real order. When using this sheet, attention should be paid to each item's content and specifications, as these content and specifications are often directly related to cost. Any methods and suggestions that are conducive to reducing costs without changing the basic requirements of the original clothing can be adopted. All changes in this specification table must be annotated so that they correspond to each other when the next step of work is carried out. In addition, this specification sheet is mainly used for batch processing of samples. Before batch sample production, operate item by item according to the specific requirements in the provided style sample and sample specification table, check the fabric organization and structural specifications of the sample, measure all dimensions, and ensure that the dimensions of each point are within the allowable error range. Provide the style samples and specification sheets to relevant technical personnel to review any doubts or difficulties, in order to have a comprehensive understanding of the sample clothing situation. In principle, formal main and auxiliary materials are used for batch and sample preparation. In addition, the pre production form is mainly a form provided by the customer after the batch sample is approved by the customer. Only this product specification sheet is for factory mass production purposes. If the previous specification table is used instead, errors often occur because after sampling, customers often change the original size, and this size change is often inconspicuous. Before mass production and operation, a sample must be made, called a pre production sample. In the production of this sample clothing, all main and auxiliary materials must use the materials that will be used in future production, and the customer fully approves before mass cutting.
Specific operations for yoga clothing production:
The basic process of clothing production includes eight processes: incoming inspection of fabric materials, layout, cutting, sewing, buttoning, ironing, garment inspection, packaging and warehousing
Material inspection and testing: including inspection of color difference, inspection of skewness and defects. After the fabric enters the factory, it needs to be counted in quantity and inspected for appearance and internal quality. Only those that meet production requirements can be put into use. Ensuring the quality of fabrics is an important part of controlling the quality of finished products. The inspection and measurement of incoming fabrics can effectively improve the authenticity rate of clothing. Material inspection includes shrinkage rate of elastic tape, adhesion fastness of adhesive lining, smoothness of zipper, etc. Materials that do not meet the requirements will not be put into production for use. Next is technical preparation: Technical preparation is an important means to ensure smooth mass production and that the final product meets customer requirements. Before mass production, technical personnel must first prepare for production. Technical preparation includes three aspects: process sheet, sample development, and sample clothing production. The process sheet is a guiding document in clothing processing, which puts forward detailed requirements for clothing specifications, sewing, ironing, packaging, etc. It also clarifies details such as clothing accessory matching and stitch density. Each process in clothing processing should strictly follow the requirements of the process sheet. The sample production requires accurate dimensions and complete specifications. The contour lines of the relevant parts accurately match. The sample should indicate the clothing model number, parts, specifications, and quality requirements, and be stamped with a sample composite seal at the relevant splicing points. After completing the process sheet and sample development work, small-scale production of sample clothes can be carried out, and non conformities can be corrected in a timely manner according to customer and process requirements. Process difficulties can be tackled to facilitate the smooth progress of large-scale assembly operations. After the sample clothing is confirmed and signed by the customer, it becomes an important inspection basis - layout: the basic principle of layout is to first perform a 1:10 pre shrinkage layout and draw a layout diagram based on the sample, which is "complete, reasonable, and economical".
Cutting: Each auxiliary material and cutting once is called a bed or a knife. The cutting bed can improve production efficiency and relatively save raw materials, ensuring quality more than manual cutting. Generally, the fewer layers cut, the higher the cost.
Sewing: Stitches and patterns are the basic s of sewing, and clothing sewing can be divided into machine sewing and manual sewing based on style, craftsmanship, and other factors. Implement flow operation during the sewing process. There is a process analysis chart during sewing.
3、 Post process
Keyhole and buckle: In yoga clothing, keyholes and buckles are usually machined, and buttonholes are divided into flat and eye shaped holes based on their shape, commonly known as sleeping holes and pigeon eye holes. Sleeping holes are often used in products with thin fabric such as shirts, skirts, and pants. Dove eyelets are mostly used for ironing clothes on thick fabrics such as tops and suits: the role of ironing is to use spray ironing to make clothes shrink, make clothes look beautiful, change the expansion of materials, and shape. When ironing, insert a lining board inside the garment to maintain a certain shape and specifications. The size of the lining board is slightly larger than the required size for ready-made clothing, In order to prevent the size from being too small after retraction, the temperature for scalding is generally controlled at 180 "C~200 C is relatively safe and not prone to yellowing or coking. Clothing inspection: Yoga clothing is about to face consumers directly, so inspection before leaving the factory plays a crucial role. Due to many factors that affect the quality of garment inspection, garment inspection is an important link in the management chain of clothing enterprises. A correct inspection concept is crucial, and quality inspection refers to using a certain method to conduct one or more characteristics of a product or service Measure, inspect, test, measure, and compare these measurement results with evaluation standards to determine the quality of each product or service, as well as the batch qualification of the entire batch of products or services. Compared to the required quality, the nature of the products produced may vary and there may be a certain gap. For this gap, inspectors need to determine whether the product is qualified or not based on certain standards. The standard usually implemented is: gaps within the allowable range are judged as qualified products; Discrepancies beyond the allowable range are determined as non-conforming products
Finished product packaging: Yoga clothing packaging can be divided into two types: hanging and box packaging. Box packaging is generally divided into inner packaging and outer packaging. Inner packaging refers to putting one or more pieces of clothing into a plastic bag, and the model number and size of the clothing should be consistent with the ones indicated on the plastic bag. The packaging should be flat and beautiful, and some special styles of clothing should be specially treated during packaging. For example, wrinkled clothing should be packaged in twisted rolls to maintain its styling style. The outer packaging is generally packaged in cardboard boxes, and size and color matching are carried out according to customer requirements or process instructions. The main production process of a clothing factory is composed of four or more packaging forms: mixed color mixed code, single color single code, single color mixed code, and mixed color single code. Good products not only rely on the support of hardware equipment when leaving the factory, but most importantly, they rely on their own good management system to ensure that all processes are carried out in an orderly manner and improve the economic benefits of the enterprise. Produce high-quality and qualified yoga suits!
Early soft work
The first step of the operation is not to start with material selection or cutting. After receiving the original sample of the yoga suit or making a blueprint, a detailed plan needs to be developed. Firstly, the sample and the precautions in the order operation need to be analyzed, the size confirmed, and the use of main and auxiliary materials for each color sorted out
Firstly, there is a specification table, which can be divided into sample specification tables, batch sample specification tables, and pre production specification tables. The style sample is mainly used by designers to evaluate the style effect and calculate the material used in production. Generally, similar fabrics are used for sampling, and auxiliary materials are allowed to be used instead. For production factories, this specification sheet is only for quotation purposes in order to obtain a real order. When using this sheet, attention should be paid to each item's content and specifications, as these content and specifications are often directly related to cost. Any methods and suggestions that are conducive to reducing costs without changing the basic requirements of the original clothing can be adopted. All changes in this specification table must be annotated so that they correspond to each other when the next step of work is carried out. In addition, this specification sheet is mainly used for batch processing of samples. Before batch sample production, operate item by item according to the specific requirements in the provided style sample and sample specification table, check the fabric organization and structural specifications of the sample, measure all dimensions, and ensure that the dimensions of each point are within the allowable error range. Provide the style samples and specification sheets to relevant technical personnel to review any doubts or difficulties, in order to have a comprehensive understanding of the sample clothing situation. In principle, formal main and auxiliary materials are used for batch and sample preparation. In addition, the pre production form is mainly a form provided by the customer after the batch sample is approved by the customer. Only this product specification sheet is for factory mass production purposes. If the previous specification table is used instead, errors often occur because after sampling, customers often change the original size, and this size change is often inconspicuous. Before mass production and operation, a sample must be made, called a pre production sample. In the production of this sample clothing, all main and auxiliary materials must use the materials that will be used in future production, and the customer fully approves before mass cutting.
Specific operations for yoga clothing production:
The basic process of clothing production includes eight processes: incoming inspection of fabric materials, layout, cutting, sewing, buttoning, ironing, garment inspection, packaging and warehousing
Material inspection and testing: including inspection of color difference, inspection of skewness and defects. After the fabric enters the factory, it needs to be counted in quantity and inspected for appearance and internal quality. Only those that meet production requirements can be put into use. Ensuring the quality of fabrics is an important part of controlling the quality of finished products. The inspection and measurement of incoming fabrics can effectively improve the authenticity rate of clothing. Material inspection includes shrinkage rate of elastic tape, adhesion fastness of adhesive lining, smoothness of zipper, etc. Materials that do not meet the requirements will not be put into production for use. Next is technical preparation: Technical preparation is an important means to ensure smooth mass production and that the final product meets customer requirements. Before mass production, technical personnel must first prepare for production. Technical preparation includes three aspects: process sheet, sample development, and sample clothing production. The process sheet is a guiding document in clothing processing, which puts forward detailed requirements for clothing specifications, sewing, ironing, packaging, etc. It also clarifies details such as clothing accessory matching and stitch density. Each process in clothing processing should strictly follow the requirements of the process sheet. The sample production requires accurate dimensions and complete specifications. The contour lines of the relevant parts accurately match. The sample should indicate the clothing model number, parts, specifications, and quality requirements, and be stamped with a sample composite seal at the relevant splicing points. After completing the process sheet and sample development work, small-scale production of sample clothes can be carried out, and non conformities can be corrected in a timely manner according to customer and process requirements. Process difficulties can be tackled to facilitate the smooth progress of large-scale assembly operations. After the sample clothing is confirmed and signed by the customer, it becomes an important inspection basis - layout: the basic principle of layout is to first perform a 1:10 pre shrinkage layout and draw a layout diagram based on the sample, which is "complete, reasonable, and economical".
Cutting: Each auxiliary material and cutting once is called a bed or a knife. The cutting bed can improve production efficiency and relatively save raw materials, ensuring quality more than manual cutting. Generally, the fewer layers cut, the higher the cost.
Sewing: Stitches and patterns are the basic s of sewing, and clothing sewing can be divided into machine sewing and manual sewing based on style, craftsmanship, and other factors. Implement flow operation during the sewing process. There is a process analysis chart during sewing.
3、 Post process
Keyhole and buckle: In yoga clothing, keyholes and buckles are usually machined, and buttonholes are divided into flat and eye shaped holes based on their shape, commonly known as sleeping holes and pigeon eye holes. Sleeping holes are often used in products with thin fabric such as shirts, skirts, and pants. Dove eyelets are mostly used for ironing clothes on thick fabrics such as tops and suits: the role of ironing is to use spray ironing to make clothes shrink, make clothes look beautiful, change the expansion of materials, and shape. When ironing, insert a lining board inside the garment to maintain a certain shape and specifications. The size of the lining board is slightly larger than the required size for ready-made clothing, In order to prevent the size from being too small after retraction, the temperature for scalding is generally controlled at 180 "C~200 C is relatively safe and not prone to yellowing or coking. Clothing inspection: Yoga clothing is about to face consumers directly, so inspection before leaving the factory plays a crucial role. Due to many factors that affect the quality of garment inspection, garment inspection is an important link in the management chain of clothing enterprises. A correct inspection concept is crucial, and quality inspection refers to using a certain method to conduct one or more characteristics of a product or service Measure, inspect, test, measure, and compare these measurement results with evaluation standards to determine the quality of each product or service, as well as the batch qualification of the entire batch of products or services. Compared to the required quality, the nature of the products produced may vary and there may be a certain gap. For this gap, inspectors need to determine whether the product is qualified or not based on certain standards. The standard usually implemented is: gaps within the allowable range are judged as qualified products; Discrepancies beyond the allowable range are determined as non-conforming products
Finished product packaging: Yoga clothing packaging can be divided into two types: hanging and box packaging. Box packaging is generally divided into inner packaging and outer packaging. Inner packaging refers to putting one or more pieces of clothing into a plastic bag, and the model number and size of the clothing should be consistent with the ones indicated on the plastic bag. The packaging should be flat and beautiful, and some special styles of clothing should be specially treated during packaging. For example, wrinkled clothing should be packaged in twisted rolls to maintain its styling style. The outer packaging is generally packaged in cardboard boxes, and size and color matching are carried out according to customer requirements or process instructions. The main production process of a clothing factory is composed of four or more packaging forms: mixed color mixed code, single color single code, single color mixed code, and mixed color single code. Good products not only rely on the support of hardware equipment when leaving the factory, but most importantly, they rely on their own good management system to ensure that all processes are carried out in an orderly manner and improve the economic benefits of the enterprise. Produce high-quality and qualified yoga suits!
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